Thursday, July 2, 2009

Oil Separators

Oil Separator
Air / Oil Separator Element
Rotary Screw Oil Flooded Air Compressors parts

( Only oil flooded screw Air Compressors )

Typical pleated element with higher surface area








Oil Separator Factory in Shanghai, China. 








Some internal structure of oil separator Element



Basic Operation Principles of Oil Separation


1. 
 Direct Interception 

2. 
Inertial impaction 

3. 
Diffusion 




  What will the effect? 


 Meaning, a 3 ppm rated Oil Separator Element, do not need to have a 3 micron rating, it is usually more than that, and it will get a 3 ppm performance on its' Oil Separator element. 




 Oil Separator Element Support!





Cool 0r Cool 


   



Note: 

The direction of Air Flow! Oil Separator Tank with Vertically installed Oil Separator 

Oil Separator Tank with Horizontally installed Oil Separator 





Many newer comes with Spin-On Oil Separators, especially on smaller capacity, so far it is use on compressors up to 150 hp Rotary Screw Air Compressors. 
These type may use up to 4 numbers of separators.





A typical Oil Separation & Oil Lubrication combination unit.


 
On the left, the white colour is an Spin-On Oil separator, 

on the right, is an oil filter mounted on a combination unit, 
include MPV and Themo valve. Commonly found on small capacity units









Failed Separator Housing: = 
Required to replace latest 3 years


 Production of tank type oil separator element ------ from factory




Saturday, June 20, 2009

Trainer Profile

Trainer Profile





Wong Chong Sen a.k.a. Handsome Wong

The biggest screw air compressor in the Northern Region.
Located in Penang Seagate, Bayan Lepas Industrial Estate. Penang.
The 350 kW is water cooled, and use Auto-transformer to start.

Take two day to start it up.





















Industrial Robotics & Automation.




Champion Service Training



















Champion Air Compressor
Sales & Service Training








City and Guild of London Institute
Electrical Engineering
Part II









City and Guild of London Institute
Electrical Engineering
Part III









City and Guild of London Institute
Electrical Engineering
Full Technological Certificate





















Skilled Certificate
MLVK
General Mechanic







Member Singapore Institute of Engineering Technologists












Ultra Filters
Cleaned Compressed Air Treatment
Line filtration
























Obtain a government approved Skill certificate & Diploma via prior experiences



















----------------------------------------------------------------------
" Traditional & Brick Mortar Business "
----------------------------------------------------------------------


Certificate from Almig of Germany.
The number air compressor company in Germany.



















Good news for those who have vast working experiences to obtain Government approved skill certificate without having to go back to school.


Note:

For adult only, with working experiences only





Attending A Review of  Business Training & Workshop:
Part 1 = YOU
of the Formula of Success:

BE   DO   HAVE



With a group of Liked Minded Successful Business People ???












Air End Overhual

Air End overhauls 











 Methodology: 

 10% Theory 90% practical Accelerated learning for adults [Participating group activities] 



  Who should attend: 





All mechanic, air compressor maintenance personnel, engineers, facilities technicians, department Heads, anyone who is interested, including self-employed businessman! 



 Language: English & Bahasa Malaysia. 





  Course Fee Registration & Payment 




Course fee must be paid in full and is not refundable, a substitute can be nominated at no extra cost to you. 


Traditional & Brick Mortar Business " ---------------------------------------------------------------------- GREAT NEWS! 




 Looking for Engineering & Industrial Entrepreneur [ International Partners welcome ] 





  Limited numbers only! For the first time! 




 You will learn in one year, what others normally take 5 to 10 years of hard work, really hard ! 



  Purpose:

For Future Business Owners or Partners! Not to get certificates or Diploma. This is a learning, experience and to make serious money. and about money Some, Mediocrity or lots of money, depends on YOU ! 


  Content: 


Air Compressors [ Mechanical & Electrical ] A. Reciprocating Piston type B. Rotary Screw Air Compressors, including Air-End Overhaul. 



  Bonus 1: 

Welding & Fabrications A. Arc Welding B. Gas Welding including brazing PROJECT: Shaft rotor support & Lifting stand. 


  Bonus 2: 

Motor Winding PROJECT: Bearing heater & DOL & Star-Delta Starter NOTE: These are Performance based training, --- Using adult learning methods, --- For Future business in any of the above fields. These courses are design for serious students and are self funding! meaning You will earn income while learning you trades. Income also performance based! 


  Bonus 3: 
Sales & Marketing 


  Bonus 4: 

On Business Side! Business & Life Philosophy: We use ancient wisdom from some of the world oldest civilizations: 

1. Chinese wisdom as in I-Ching a. Lu Chia --- present day Confucianism b. Tao Te Ching -- present day Taoism 

 2. Babylon wisdom --- present day location is Iraq 


 3. Old Indian philosophy. Especially those from my honorable Teacher, Siddhartha Gautama, a.k.a Sakyamuni, general refer to as the historical buddha.