Saturday, April 17, 2010

Rotary Screw Air Compressor Overhaul !

Rotary Twin Screw Air Compressor Overhaul; 

 

What is the HRD Levy?

The HRD (Human Resources Development) Levy is a mandatory employer contribution, typically a percentage of employee salaries, to fund programs improving the national workforce's skills in Malaysia. 



Companies with 10 or more employees are required to contribute, while those with 5 to 9 employees can opt to register, though it's not obligatory.

How To Calculate the HRD Levy

Unutilised HRD Levy Forfeiture

Starting in 2020, Section 25 of the PSMB Act 2001 shortens the timeframe for forfeiting unclaimed HRD Levy funds to 2 years instead of 5. If no claims are made within this period, your Levy contributions from two years ago will be forfeited until RM10,000 remains.

 

Act quickly to claim valuable financial assistance and benefits for your businesses.

 









14th April 2010 Penang, Malaysia. Model: 

CompAir Broomwade N6090, imported version [ not sold locally ] Front showing the drive coupling, behind the shaft is the gear box.







           








Pinion shaft of drive gear, gear box housing Compressor case, note the size; The bigger size hole is for male drive rotor. The smaller size on the left is the female rotor, driven. 
The end plate, note the wear on the surface on the bigger rotor. 


Cause by some foreign metal particles.

















Gear case housing Driven rotor, that is the female rotor. 









Drive rotor, this case is the male rotor. The gear on the floor is mounted in the gear box to the drive shaft of the main motor, this gear will drive the smaller size gear install on one end of the male rotor shaft.




Wednesday, February 24, 2010

Can you afford to give away money?

Can you afford to give away money?





We will show you how to save money:
on the production of compressed air



Each compressed air station offers an enormous potential for conserving energy,
for example in the following areas:
  • Compressor capacity utilisation
  • Modern compressor technologies, e.g. speed control
  • Modern control systems
  • Efficient compressed air treatment, not too much, not too little
  • Heat utilisation, what is it "worth"?
  • Leaks: find/reduce them
  • Pressure losses: localise/prevent them
  • Correct component dimensions
    (piping, tanks, ...)
  • etc., etc.



" Possible ways of producing compressed air at a reasonable price "

Practically oriented, with case studies, we make interesting suggestions, give tips and assistance regarding the correct way to handle the energy source, compressed air.


We are convinced that the costs of producing compressed air can be effectively reduced by means of minimal measures.



TACUMEN Variable Frequency Screw Air Compressors

No worry about complex electrical installation & programming.
All parts & components are assemble in factory before shipment.                               
Just Plug - &-Play.
The powerful intelligent controller monitor system pressure changes and control motor rpm and therefore air flow. 


* Intel Drive Features
HE ( High Efficiency ) induction motor integrated VSD ( Variable Speed Drive ) . Soft start reduced drive stress & power surge.

* Multiple Machine Operation
Can operate as pressure trim machine. the power savings 
achieved a single compressor is multiplied by additional savings achieved over the full installation.

* Economy of Use
Saves your money by lowering your operation cost.
These saving will continue to be delivered to your bottom line year after year.

* Best Efficiency at part-load
When operating at part-load, the performance is top in class.
The intell-driven avoids load cycling and maintain a steady state of operation, reducing operating and maintenance cost.

* Soft Start Lowers your Operating Cost
 The gentle start cycle of the intell-drive increase the service life, meaning that frequent stop and restart cycles are permitted without the risk of overheating.

* High Full-Load Operating Efficiency
Class-leading performance achieved by state-of-art airend design and manufacturing processes, coupled with the reduction of internal losses, means that airend full-load performance.

Formulae:
Air Consumption = Pl/(u+l).
Where;
P = Rated Capacity.
l = Loading time,
u = Unloading time.


Are you interested?

*****NOW ! Everyone can buy new compressor every 2 years ?????

Take Action Now !

We would be delighted if you would contact us.


*  Electricity Saving Results

According to the research between the VSD screw air compressor and a normal screw screw air compressor; there are two fields which can be display the result of energy saving; the loss of no-loading and loss of fluctuating pressure.
For example:
A 55kw screw air compressor, 70% air delivery in a year, the VSD type can save about 8,000 KWH energy.
The cost of VSD compressor can be taken back 2 years.


* Start and Operation

The figure above shows a comparison of several types of start up.
We can see that the VSD air compressor is slowly accelerating started, more stable that soft-start compressor, completely avoiding the current peaks. Variable speed screw air compressors is ideal for use in areas lacking of electricity.



* Cost Comparison

The TACUMEN VSD screw air compressor can change the motor RPM precisely according to the air consumption under stable discharge pressure. The compressor only delivers the required air, and only consume the energy to necessary compressed air. That's why the VSD type screw air compressor can save energy during the whole set of machine operation. The cost of saving energy is much higher the the cost of machine itself.


* Constant pressure air supply, with the balance of production.



The figures below show the energy consumption comparison between the general air compressor and VSD air compressor.




The VSD screw air compressor changes the rotating speed according  to balance the air supply and air usage. Thus avoiding the machine frequent loading and unloading, making the VSD machine save more than 35%  energy compared to normal compressor. 



Stable pressure delivery controlled the pressure zone within 0.01 Mpa to 0.02 Mpa, avoid energy loss under high pressure inn the normal type air compressor.

Wednesday, February 17, 2010

Air End Failed after service

Air End Failed after Routine or Maintenance service !




This Air End of a unit of Rotary Oil Flooded Twin Screw Air Compressor.


This is the RESULT !!!!!


The good News is -------





Air End Overhaul:
 









Many years ago !!!!!